Facilities
Factory floor area: Machine Shop - 1300M²
Moulding shop 1600M
Melting Shop - 1300M²
Fettling - 960M²
Crane capacity : 5 Tons, 10 Tons and 12.5 Tons
Melting facility: (a) One unit 600kw 1000Hz Inductotherm Electric
Induction Furnace c/w x 1000kg Duraline Furnace
(b) One unit 1500kw 500Hz Inductotherm Dual
Trak/
Melting Manager Electric Induction Furnace c/w
1) 2x2000kg Steel Shell
2) 1x3000kg Duraline Furnace
Moulding/Fettling Facility: (a) 2 Units Richards 20 ton per hour continous Mixer
for Furnace/ Phenolic Alkaline Sand
(b) 2 Units Fordath Mini-Mixer 3 tons per hour for
CO² Process Sand
(c) Compaction Table etc.
(d) WES 2.0 Ton CM1000 STD Continous
Core/Facing
Sand Mixer
Quality Control: (a) One Unit Baird Spectrometer
(b) One Unit Spectro Arc Spark Optical Emission
Spectrometer
(c) Micro Structural Analysis Equipment
(d) Hardness Tester
Heat Treatment Facility: (a) 3M x 5M Diesel Fired Heat Treatment Furnace
(b) Electrical Heat Treatment Furnace 800kw
Quality and product control
Measurements taken, patterns made.
Sand moulding
Melting and pouring
Microstructure analysis
Dye penetrant testing
Heat treatment
Machining
Finishing